Diamond Wire Sawing- Wire Sawing By Diamond​

Originally adopted for mass production by the sapphire industry and silicon industry Diamond Wire Sawing or cutting is the process in which wires of varying diameters and lengths are impregnated with diamond dust of varying sizes to cut through a variety of materials. This technique is used as diamond is the hardest substance which can cut through almost any material which is technically softer than the abrasive diamond. But what makes wire sawing by diamonds so unique- Lets unearth some more as to how Diamond Wire Sawing works-

A hydraulic motor is the structure which drives the main wheel and which constantly pulls the diamond coated wire along the path that has to be cut finally. The diamond beads have to then do the work by utilising optimum force of friction to cut through any material be it concrete or titanium. We have a set of experienced operators who are adept at watching, recognising and reacting to changes in hydraulic pressure on those pressure units while making adjustments to re-tension wires or any other settings.

Diamond wire cutting is also practical and the least expensive among other cutting techniques as the diamond wire costs is negligible as compared to other solid diamond impregnable blade cutters which could cost in thousands easily. Other large cables can be used to shape diamond rings threaded through cables which can be used to cut concrete and other large projects. The technique is ideal for removing sections of reinforced concrete and other hard materials in sections such as piers, towers and bridge sections and for cutting where work spaces is confined. Diamond Wire is made in a number of ways but the most prevalent way in which it is made is by attaching diamond particles to steel wiring through a process known as electroplating process.

The advantages of using Diamond Wire Sawing starts with its supreme speed . The conventional and traditional methods of slurry based wire sawing are slow when they are supposed to cut through hard hitting materials. Cables and wires coated with diamond offers substantial improvements in speed increasing the productivity for each machine. Further more diamond wire is extremely clean. The coolant which is required for cutting across hard surfaces is predominantly water in which a little quantity of surfactant is added. This makes setting up an easier process and also helps in reclaiming material lost during the cutting process. Even large structures of concrete or any cross section is large enough that Diamond wire sawing cannot handle. Moreover Diamond wire sawing cuts across surfaces faster and with low noise output it becomes an ideal choice for many, coordinate with us and this people’s choice technique can become yours as well. Diamond Wire is more aggressive than slurry cutting blades for cutting crystalline materials as well as a gentle process for cutting composites. This method allows for very fine edges on core materials, less deformation of metallic core and less damage is sustained when cutting carbon fibre.

So don’t wait and grab this opportunity for getting a perfect engineering experience.